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Leased lines

Automated assembly, leased to your plant.

Helios, Orion and DeNovo are no longer sold outright. Every line comes as a lease with maintenance and monitoring built in, so you add capacity without a capital project.

The lines

Pick the line that matches your filters.

Lease it

Helios Max

Four-station rotary assembly for pleated panel filters from two-piece die-cut frames. One operator loads pleat packs; the dial folds, glues and stacks.

6.0 s cycle, 1.5 s index, 10 filters/minSee Helios Max
Lease it

Helios Mini

The compact Helios, for 1" pleated panel filters only.

1" onlySee Helios Mini
Lease it

Orion

Four-station indexing cell for 1" pleated panel filters from single die-cut board, with a vertical curing tower.

5.5 s cycle, 10.9 filters/minSee Orion
Lease it

Orion Max

The larger, extended version of the Orion cell for pleated panel filters.

See Orion Max
Lease itIn engineering

DeNovo 1

A new one-piece die-cut assembly line with toolless sizing and heating chambers in place of an up-stacker, for sizes Helios and Orion can't make.

12 × 12 to 25 × 30 in, 1", One-piece die-cut boardSee DeNovo 1
Lease itDue end of 2026

DeNovo 2

The two-piece die-cut DeNovo for 1" pleated filters, assembled from preformed pleated media and die cuts.

6 s per part, design value, 1" onlySee DeNovo 2
What a lease includes

One agreement, three parts.

Your proposal sets each number for your volumes and sizes.

Get a lease proposal

Down paymentReserves your build slot and covers the tooling for your first sizes.

Maintenance planRemote monitoring, scheduled preventive visits, wear parts and response times written into the agreement.

Per-filter feeCounted by the line monitor at the outfeed. Billed monthly with a minimum, so both sides can plan.

Who owns the line?Caliper does. You operate it at your plant, and we keep it running.
How long is a lease?Terms are set in your proposal. Ask us about multi-year terms with renewal.
What does the line monitor do?A camera at the outfeed counts finished filters and reports faults. It never stops a machine mid-cycle and never sits in the safety circuit.
Can Caliper send us orders too?Yes. Leased lines can join the maker network and fill CaliperAir.com orders near you.
Who owns the tooling?Caliper owns the tooling. Each additional size is a one-time tooling charge in your proposal.
Already bought a Helios or Orion?Add a maintenance plan and a line monitor to the machine you own.